Integrating instrument



March 1, 1960 HARTLEY 2,927,252

INTEGRATING INSTRUMENT Original Filed March 29, 1952 7 Sheets-Sheet 1 ZM,M W

A TTOENLY March 1, 1960 HARTLEY 2,927,252

INTEGRATING INSTRUMENT Original Filed March 29, 1952 7 Sheets-Sheet 2 INVENT OR Y W, mfm

ATTORNEYS March 1, 1960 N. HARTLEY 2,927,252

INTEGRATING INSTRUMENT Original Filed March 29, 1952 '7 Sheets-Sheet 3 i I I "1 E g i a l 9o. f I 7 71 7/ 7 & I i 1 I I I INVENTOR ATTORNEYS March 1, 1960 N. HARTLEY 2,927,252

INTEGRATING INSTRUMENT Original F1194 March 29, 1952 7 Sheets-Sheet 4 INVENTOR N54 sad hflerczv" ATTORNEYS March 1, 1960 N. HARTLEY 2,927,252

INTEGRATING INSTRUMENT Original Filed March 29, 1952 '7 Sheets-Sheet 5 e O e 1 e I INVENTOR M5450 Hfier4E ATTORNEY March 1, 1960 N. HARTLEY 2,927,252

INTEGRATING INSTRUMENT Original Filed March 29, 1952 7 Sheets-Sheet 7 +0 "f; INVENTOR New 901v Hear-45v ATTORNEYS United States Patent INTEGRATING ENSTRUMENT Nelson Hartley, Baltimore, Md., assignor to Hartley Controls Corporation, a corporation of Wisconsin Original application March 29, 1952, Serial No. 279,369,

now Patent No. 2,709,843, dated June 7, 1955. Digglsehgnd this application May 5, 1955, Serial No.

6 Claims. (Cl. 317-123) This invention relates to an integrating instrument which comprises parts actuated by two or more factors to operate a control at a point dependent upon the values of all of the integrated factors.

The present application is a division of my application 279,369, filed March 29, 1952, and entitled Device for Supplying to a Foundry Sand Mixer Water and Sand in Automatically Predeterrnined Proportions According to Sand Temperature, now Patent 2,709,843, granted June 7, 1955. The integrating instrument per se is of more general application. It is, however, exemplified for the purpose of the present divisional application by describing it in the general organization which comprises the subject matter of the parent application. Cross reference is also made to my application 448,201, filed August 6, 1954, and entitled Completely Automatic Supplying, Mixing, Moisture Control, and Delivery of Foundry Sand.

In a foundry sand mixer, it is desirable to proportion the addition of water to sand in accordance with the initial moisture content of the sand and also in accordance with the temperature of the sand. However, it is desirable in any event to add a minimum quantity of water to the sand. The instrument herein disclosed is capable of response to all of these various conditions to indicate automatically when the requisite amount of water has been measured. The resulting operation of the instrument may comprise either the operation of a visual signal, or it may comprise the closing of an electrical circuit for automatic control purposes, or it may accomplish both of these results, as is done in the actual embodiment disclosed.

In this embodiment, pointers are operated over a dial inaccordance with the various factors to be integrated. When the pointers register with each other, the desired result has been achieved. Concurrently parts connected with the pointers are operated behind the dial, each being controlled by one of the factors to be integrated. When these parts reach a predetermined position a switch actuator connected with one of them is engaged by another of the parts to close the switch, thereby completing a control circuit. In practice, the entire switch may be carried by one of the relatively movable parts with its actuator projecting into the path of movement of the other. In addition, however, variables can be introduced into the driving connections by which either of said parts is moved and these variables can be controlled by an additional factor or factors requiring integration. Since the eifeot of one factor may be added to or subtracted from the effect of another, the integrated result should be regarded as the algebraic sum.

In the drawings:

Fig. l is a view largely in front elevation and partially in section which diagrammatically shows the entire organization.

Fig. 2 is an enlarged detail view in vertical section 2,927,252 Batented Mar. 1, 1960 ing device.

Fig. 5 is a view taken in horizontal section on the line 5-5 of Fig. 4.

Fig. 6 is a view taken in horizontal section on the line 66 of Fig. 4.

Fig. 7 is a view principally in front elevation and partially in section of the temperature responsive apparatus in the integrating device of Fig. 4.

Fig. 8 is a view largely in front elevation and partially in section of the water volume responsive device in the integrating mechanism shown in Fig. 4.

Fig. 9 is a view in front elevation on a reduced scale showing the control cabinet in which the integrating instrument of Fig. 4 is desirably mounted.

Fig. 10 is a diagrammatic view partially in elevation and partially in section showing a modified arrangement in which the moisture of the returning sand, as well as its temperature, determines the amount of water automatically added.

Fig. 11 is a view partially in side elevation and partially in section illustrating a train of driving connections used in the embodiment of Fig. 10.

Fig. 12 is a detail plan view from the view point indicated by the line 12-42 in Fig. 11.

Fig. 13 is a view taken on the line 1313 of Fig. 11. .--,Fig. 14 is a view taken on the line 14--14 of Fig.- 11.

Fig. 15 is a circuit diagram of the electrical connections used in the embodiment shown in Figs. 10 tol3,

inclusive.

Fig. 16 is a diagrammatic view partially in side elevation and partially in section showing a modified embodiment of the invention.

Fig. 17 is a diagrammatic view of a further modified embodiment of the invention.

Fig. 18 is a diagrammatic view of another modified embodiment of the invention.

Assuming that the device is to be used for the integrated measuring of batches of sand and water for delivery to a foundry sand mixer, a conventional mixer has been shown diagrammatically at 10 arranged for discharge on to a conveyor 11. The mixer itself forms no part of the present invention. It is provided with a water inlet at 12 and a sand receiving hopper 13.

The previously used foundry sand, together with any increments required to make up losses, is stored in a storage bin 14, the discharge from which is controlled by the valves 15 which are intergeared and operated by a. double-acting pneumatic cylinder 16, the piston rod '17 of which is connected to one of the valves.

Arranged to receive the sand discharged past valves 15 from the storage bin 14 is the measuring hopper 18, which may discharge directly into the sand-receiving inlet 13 of the mixer, subject to the control of valves 19 which are similar to valves 15, being intergeared and operated by the piston rod 20 of a double acting pneumatic cylinder 21. The discharge end of the storage bin 14 desirably extends into the measuring hopper 18 so that the delivery of sand will automatically cease when the level of the sand 22 in the measuring hopper 18 reaches the outlet of bin 14, regardless of the position of the valves 15.

The pneumatic actuating cylinders are supplied with air by means of pipes 23, 24 which are oppositely connected to the respective ends of the cylinders 16 and 21 so that the valves 15 and 19 will work in alternation, valves 15 being open when valves 19 are closed, and vice versa. The pipes 23, 24 are connected with the air supply line 25, and alternatively with the vent 26 by means of a rotary valve 27 which is diagrammatically shown in Fig. 1 and is manually operated, so that the operator in charge of the mixer can deliver to the mixer, whenever it is empty, a charge of sand 22 accumulated in the measuring hopper 18 while the previous charge is being mixed.

' The water required for the addition of sand accumulated in the measuring hopper18 is accumulated in the water measuring tank 30 from a water supply-line 31 controlled by an electromagnetically operated valve at '32. A float 33 within the tank rises as the water enters the tank and communicates motion by means of rack 34 and pinion 35 through the beveled gears 36, 37 and flexible shaft 38 to an integrating device hereinafter to be described, whereby the flow of water is cut off when an amount has been stored in tank 30 which is properly correlated with the amount and temperature of the sand 22 in the measuring hopper 13.

When the air control valve 27 is manipulated to dump the sand, the water is pneumatically released from tank 30 and dumped into the water inlet 12 of the mixer 10. As shown in Fig. 2, this is accomplished by admitting air pressure from pipe 23 through branch pipe 39 to the air cylinder 40 to lift the piston 41, the rod 42 of which lifts valve 43 from its seat 44. The pins 45 with which the valve is provided, as shown in Fig. 2, are merely guides within the delivery pipe 46 to assure the proper resetting of the valve seat.

The large diameter of pipe 46 will be observed. I have found that if the water is introduced in small volume into the mixer, the wet sand will tend to encrust the Walls of the mixer, whereas if the entire volume of water is dumped into the mixer as rapidly as possible, the walls of the mixer will tend to remain clean.

When all of the water and all of the sand has been discharged from tank 30 and measuring hopper 18 into the mixer 10, the operator will reverse the position of valve 27 to admit air to the pipe 24, whereby valve 19 will be closed and valve 15 opened. The air communicated through branch pipe 47 to the upper end of the air cylinder 46 will re-close the water valve 43 in the water measuring tank 30.

Fig. 3 shows an alternative arrangement whereby no outlet valve on tank 30' is required. The pipe 46' is provided with a gooseneck or trap which, at 48, is higher than the maximum level of water to be measuredin tank 30. Water will be held by gravity in the tank until the valve 27 admits air from the pressure line 25 to pipe 23. Thereupon the admission of such air through the branch pipe 39' to the interior of tank 30 creates a head'upon the water in the tank which causes it to flow over the goose neck 48 and down through pipe 46 to the mixer 10. The arrangement is regarded as equivalent to that shown in Fig. 1 and Fig. 2 in that it releases the water into the mixer substantially co-incidentally with the release of sand, and uses pneumatic pressure for that purpose.

The integrating apparatus now to be described measures the amount of water flowing into tank 30 to provide a primary amount which is independent of sand temperature and a secondary amount which is proportioned to sand temperature. In its preferred form, the apparatus comprises a dial with pointers so that the operator can observe the operation. The actual integration, however, is independent of the dial and of the pointers which are visible to the operator.

The instrument comprises a thermometer of the remote bulb type. The bulb St) is supported on a cross member 51 in the sand measuring hopper 18 where it is exposed to the sand flowing into the hopper and t the sand which has accumulated therein. The bulb communicates through an armored tube 52 with a Bourdon tube 53 in the instrument case 54 shown in Figs. 4 to 6. At the end of the Bourdon tube is an actuating arm 55 connected by link 56 with a composite lever comprising parts 57 and 58, each of which is pivoted on the pintle 59, the two parts being adjustably connected for calibration purposes by means of a bolt 60. The pivotal connection between link 56 and lever element 57 is desirably made adjustable also, the adjustment being provided by making the pivot bolt 61 adjustable longitudinally of the lever in the slot 62.

The lever 57, 53 carries a segment 63 meshing with the pinion 64 on a quill shaft 65 which carries a pointer 66. The pointer 66 operates over a dial 67 which may be calibrated in terms of temperature. This is for the benefit of the operator. The actual integration, however, is performed by an integrating element which comprises a finger 70 connected with the lever 57, 58 as shown in Figs. 4, 6, 7, and 8.

The shaft 38 which is rotated by the movement of the float33 within the water measuring tank 30 drives within the meter casing 54 a worm shaft 71 mounted in bearings in bracket 72 (Fig. 4) and carrying a worm 73 at its lower end. This worm meshes with the worm gear 74 mounted on a shaft 75 which projects from the casing and is provided with a knob at 76. Within the casing it carries a pointer 77 movable over a dial 78 which may be calibrated in gallons. Immediately behind the pointer, the shaft 75 is rotatably and slidably mounted in brackets 79, and at its rear end it is similarly mounted in bearing 80 fixed to the rear wall of the meter case. A compression spring 81 urges shaft 75 rearwardly in its bearings. Between bearing 89 and worm gear 74, this shaft carries a pinion at 82 meshing with a gear 83 which has an arm 84. This arm has a lost motion connection with link 85 by means of a bearing pin 86 screwthreaded into arm 84 and movable freely for the length of slot 87 with which the link 85 is provided.

The link, when the pin 86 reaches the end of slot 87, transmits motion to a lever 88 pivoted on the pin 59 and supports a sensitive switch at 95 from which projects the oscillatory switch actuator 91 into the path of movement of the finger 76. The switch contacts (not shown) of switch 90 are normally closed and are opened by the actuator 91 when the actuator and the finger 76 are engaged as a result of the upward movement of the switch or the downward movement of the finger.

In order to give a visual indication of switch position, the lever 8-8 has an extension 93 which carries a segment 94 meshing with the pinion 95 on shaft 96. This shaft extends through the quill shaft 65 to the front of dial 67, where it carries a pointer 98. The position in which the pointer 98 registers with pointer 66 is the position in which the engagement of finger 7t) and switch actuator 91 opens the circuit through switch 90.

Connected to the terminals of switch 90, as shown in Fig. 4, are conductors 99 and 166. The wiring circuit is diagrammatically included in Fig. 1.

In series in one side 101 of the line is the instrument switch 102, the opening of which opens the entire circuit. This switch connects with conductor 1% leading to the micro switch 90 within the instrument case. It also supplies through conductor 163 and conductor 194 a switch 105 which is manually operable to permit the operator to add water without reference to the integrating device. Another branch of conductor 1433 leads via conductor 166 to the contact 167 of a relay which, when contact 108 is closed by means of solenoid 159, serves to energize the coil 116 of the electromagnetic valve 32, the return side of which is connected through conductor 111 with the other side 112 of the line.

A branch conductor 113 leads from conductor 111 through a pneumatic pressure switch 115 to conductor 116. In series therewith is a resistor 117 connected by conductor 118 with the filament 119 of an electronic tube 1 .9, The other side of filament 119 is connected by conductor 121 with conductor 39 to be energized through the micro switch 90 in the instrument casing. One of the plates 122 of tube 120 is connected with conductor 121 by a branch conductor 123. The other plate 124 is connected by conductor 125 with one of the contacts of the manually operable switch 1115 and also with the coil 109 which energizes the relay switch 108, 107. The coil 109 is then connected by conductor 126 back to conductor 111 and to the return side 112 of the line.

It is the purpose of the electronic tube 120 to provide a controlled delay in the admission of water into tank 30, to ensure that the finger 70, comprising the integrating element actuated by thermostatic bulb 50, will have time to reflect with accuracy the temperature of the sand 22 in the measuring hopper 18. The operation is as follows:

The operator first sets the device to predetermine what amount of water is to be added to a batch of sand regardless of temperature. He indicates this amount ofwater by pulling forwardly on the knob 76 to disengage the worm gear 74 from the worm 73. The length of pinion 82 permits this pinion to slide freely in mesh with its driven gear 83. With the worm gear disengaged from the worm, the knob is used to rotate shaft '75 to move the pointer 77 over the dial 78 until it indicates on the dial the number of gallons which are to be added regardless of temperature. The knob is then pushed in to re-engage the worm gear with the worm. The adjustment thus made will locate the driving pin $56 of the arm 84 on driven gear 83 at some intermediate point in the slot 87 as shown in Fig. 4. When the manually operable valve 27 is in the position shown in Fig. 1,

whereby pressure is admitted to the line 24, to admit sand from the storage bin 14 into the measuring hopper 22, the pressure communicated to the pressure switch 115 closes a circuit through such switch and resistor 11'? and the filament 119 of electronic tube 120 and thence through the normally closed contact of switch 90 to the other side of the line. The heating of filament 119 requires, in actual practice, about a half a minute, thereby allowing plenty of time for the thermostatic bulb St to reach the temperature of the sand admitted to the measuring hopper 18. The temperature of the sand, and the resulting response of the Bourdon tube 53 adjusts the lever 57, 58 and the integrating finger 70 to a given position which is indicated on the dial by the pointer 66.

As soon as the filament 119 of tube 1'20 heats up, current flowing between the plate elements 122 and 124 of the tube will energize the relay coil 1119 to contact 108 to contact 107, thereby providing a power circuit to the coil 110 of the electromagnetic valve 32 to open such valve and allow the water to flow into the water measuring tank 30. As the tank fills, the motion of fioat 33 is communicated through the flexible shaft 38 to the instrument case where the worm 73 is rotated in mesh with worm gear 74 to move the pointer 77 back toward zero and to rotate gear 83. Not until the pointer 77 reaches the zero mark, thus indicating that the entire primary quantity of water has been delivered to the water measuring tank, is any motion communicated from the driving pin 86 at the end of arm 84 to actuate link 85. Up to this point, the pin 86 has been moving icliy in slot 87.

When the entire predetermined quantity of primary water has been delivered into the tank, the pin 86 reaches the end of slot 87 and the link 85 is actuated to tilt the lever 88 and thereby bodily to move the switch 93. At the same time, the pointer 98 moves over the face of the dial toward registry with the temperature indicating pointer 66. When the two pointers register, the finger 70 connected with the temperature pointer will encounter the actuator 91 to connect with the link on switch 90 and thereby with the water volume pointer.

6 The'engagement of the integrating elements comprising finger 70 and switch actuator .91 opens the normally closed contacts of switch to break the circuit to the relay, whereupon the electromagnetic valve 32 closes to cut off further flow of water.

The operator now has at his disposal a measured :batch of sand and a batch of water which has been accurately measured by the integrating mechanism above described, to be the correct amount to provide primary moisture for the sand and to provide secondary moisture in proportion to sand temperature, whatever that may be.

This eliminates the skill heretofore required to proportion water and sand for a foundry mixture and enables even an unskilled operator to mix successive batches, regardless of sand temperature, to exactly the required consistency.

Despite automatic temperature control of secondary water, the embodiment thus far described requires manual presetting to determine the amount of primary moisture to be added. Particularly in the event that the moisture content has material fluctuation, it is appropriate to set the primary water supply automatically as suggested in Fig. 10 and other views presently to be described.

In the construction shown in Figs. 10 to 15, inclusive, electrodes 130, 131 are mutually spaced in the batch hopper 18 and are so connected in circuit with an indicating device or devices, and a suitable supply of current, that the electrical resistance of the sand between the electrodes will be measured as an index of its dryness. The wetter the sand, the greater will be its electrical conductivity and the smaller will be the amount of primary water required. Therefore, the electrical resistance of the sand is used to predetermine that amount of water which is supplied to the accumulating tank 30 prior to the addition of such water as is used to compensate for high temperature. Referring to the circuit diagram in Fig. 15, the secondary 132 of transformer 133 is connected by lead 134 with electrode 130. The other terminal of secondary 132 is connected through rectifier 135 to a relay coil 136. This coil is in series with relay coils 137, 138, and 139, which are similar except that they are wound to attract the respective armatures 140, 141, 142 and 143 at successively higher current flow. The conductor 141' connects the series-connected relay coils to electrode 131 so that when wet sand intervenes between electrodes 130 and 131 a circuit is completed from the secondary 132 of transformer 133 through the several coils.

When sufiicient flow of current occurs to induce reaction of armature 140, the movement of this armature toward the coil 136 closes the circuit from the supply line 144 to contact 145, this being connected by conductor 146 to relay coil 147 and thence by conductor 148 to the other side of the supply line 149. Energization of coil 147 attracts the solenoid armature 150 into engagement with step 151 for actuation of lever 175 (Fig. 11) with results hereinafter to be described.

When the flow of current in electrodes 130 and 131 reaches a slightly higher value, such flow through the series connected coils 136, 137, 138 and 139 will cause armature 141 to be attracted by coil 137. This will close a circuit to contact 152 whereby in a manner similar to that already described, the relay coil 153 will be energized. In addition to lifting the armature 154 and step 155 of lever 175, such energization will cause an arm 156 of armature 154 to close a switch at 157 which connects line 158 with the conductor 159 between relay coils 136 and 137. The eifect of this is to short the relay coil 136 out of the circuit, leaving only coils 137, 138, and 139 in series.

Similarly, a higher flow of current between the electrodes will cause armature 142 to respond to coil 138, thereby closing the circuit through contact 160 to relay coil 161 to attract the armature 162 to actuate step 163 of lever 175. Armature 162, in responding to the ener- 7 gization of its coil 161 closes a switch at 164 which shorts relay coils 137 and 138 out of the circuit, leaving only coil 139. Another arm 165 carried by armature 162 closes a switch at 168 which acts as a holding circuit for relay coil 161 to keep this coil energized even when coil 138 becomes de-energized.

The fourth relay coil 139 has a resistance such that its armature 143 is the last to be attracted. This armature does not respond during any normal functioning of the device but, in the event of a short circuit, or the presence of water in amounts exceeding that which the apparatus is capable of handling, the flow of current between the electrodes will become high enough so that armature 143 will be attracted to engage contact 170, thereby lighting the warning lamp 171. The several relay coils 147, 153, and 161 also have telltale lights at 172, 173, and 174, respectively, to give visual indication to the operator that the respective coils are functioning.

As clearly shown in Fig. 13, which shows the position of the parts with all of the coils 147, 153, and 161 deenergized, the respective nuts 177, 178, and 179 which are adjustable on the armature rods 150, 154, and 162, are normally spaced at different distances below the steps 151, 155, and 163 of lever 175, thereby to provide different degrees of lost motion in the operation of the lever. The nut 179 is virtually in engagement with step 163, while nut 178 is spaced below step 155, and nut 177 has increased spacing below step 151. Thus, when armature rod 150 is elevated as shown in Fig. 14, it will actuate lever 175 sufficiently to increase the spacing between nut 178 and step 155 to aproximately the same space which originally existed between nut 177 and step 151. The space between nut 179 and step 163 now corresponds substantially with the space between nut 178 and step 155 in the original de-energized position of the parts.

When coil 152 is now energized, its armature bar 154 will engage step 155 to raise it, and lever 175, to the dotted line positions of Fig. 14, thereby establishing full spacing between nut 179 and step 163. Thus the three armature bars, all having identical strokes will, upon being attracted by their respective solenoids, eifect corresponding increments of travel of the lever 175, the lost motion compensating in each case for the fact that the three armatures must act successively on the same lever.

As best shown in Fig. 11, the lever 175 has its initial position determined by an adjustable stop 180 from which the lever is upwardly oscillatable in the successive increments aforesaid about a pintle 182. Beyond the pintle, the lever is slotted at 183 for adjustment of pivot bolt 184 whereby link 185 is connected to lever 175. At its upper end, link 185 is connected by pivot bolt 186 with lever 841 which, instead of being fixed to gear 83 like the arm 84 (Fig. 4), is pivoted to the gear upon pivot bolt 187. It will be remembered from the previous description of the device shown in Fig. 4 that float operated driving connections rotate gear 74 and shaft 75, the latter carrying the pinion 82 shown in Fig. 12, as well as in Fig. 4 and Fig. 5. Thus, the oscillatory position of the segment or gear 83 is a function of the amount of water in the measuring tank 30. Assuming the lever 175 (Fig. 11) to be stationary, the rising of the float will transmit motion through pinion 82 and gear 83 to lever 841 to effect the same movement of such lever as if the lever were fixed to the bear 83, as is lever arm 84 in Fig. 4. The movement is the same because, in the assumed stationary position of lever 175, the pivot bolt 186 at the inner end of lever 841 substantially coincides with the axis of the gear or segment 83. Thus, in the to and fro movement of gear or segment 83, motion is communicated in the Fig. 11 device from the gear through lever 841 to link 851 to oscillate lever 88 and switch 90 exactly as previously described, movement also being communicated to the pointer 98.

The difference lies in the fact that whereas the gear 83was, in the previously described construction, manually preset to determine the amount of primary water to be added, the presetting is now done automatically by the resistances and the electrical circuit above described, whereby the lever is tilted from its de-energized position of Fig. 12 to vary the position of lever 841 respecting gear 83, and thereby to vary the datum position of switch 90, lever 88, and pointer 98. Ordinarily the resistance measuring circuit will have made the adjustment of the lever system preliminary to the introduction of water into the measuring tank 30 and the consequent response of the float and the float operated gear 83. However, the integrating action of the device is such that it makes no difierence whether the electrical system functions prior to, or simultaneously with, the movement of gear 83; in either case the position of pointer 98 and switch 40 will be a function of the moisture that is in the sand and the water admitted to tank 30; and the effect, as in the manually set device, is to determine the amount of primary water which is added prior to the addition of secondary water to compensate for sand temperature.

In the device shown in Fig. 4, the pivot bolt 86 is adjustable in slot 87. In the present device, the pivot bolt 861 is not only adjustable in slot 871 of link 851, but also in the slot 842 of lever 841. This, together with the adjustment in radius of connection of link with lever 175 provides very accurate control. Once the adjustment is determined, the device will accurately respond to water content of the sand to provide for the desired primary water. To prevent overrun, due to the abrupt action of the solenoids on lever 175, it is desirable to control the movement of lever 175 with a dash pot 193, the plunger 194 of which is connected by link 195 with lever 175.

Some of the features herein described are usable independently of others and for different purposes within the contemplation of the invention. As suggested in Fig. 16, the electrodes 130 and 131 may be used in a hopper 200 which contains sand at 201 for delivery to a concrete mixer 202. The electrodes are connected in circuit with any suitable current source 203 and a meter 204, the scale 205 of which may be calibrated in gallons,

The position of the pointer 206 will be determined by the moisture already present in the sand 201, the pointer moving counterclockwise in response to an increase of moisture from minimum to maximum. Thus, assuming the scale 205 to show an increase in gallons in a clockwise direction, the eifect of moisture already present in sand will be to reduce the reading on scale 205 of water to be added.

The operator can manually open and close the valve 207 to admit water from supply pipe 208 to the concrete mixer 262 until the water meter 209 shows that the number of gallons added is the number of gallons indicated by pointer 206 on scale 205, whereupon the operator will close valve 207.

A similar principle of manual control may be used for integrating temperature and initial water content as shown in Fig. 17, which may be assumed, for example, to be a foundry sand handling device. The hopper 18 is identical with that of Fig. 10, having a thermostat 50 and electrodes 130 and 131 and discharge valves 19.

The thermostat 50 connects with Bourdon tube 53, the arm 55 of which is connected by link 56 with lever 570, as in Fig. 4. The segment 63 at the end of lever 570 meshes with pinions 64 and 64' to oscillate dial 670, bearing a scale calibrated in gallons or pounds. Pointer 66 is the indicating portion of milliammeter 210, which is connected in circuit between power source 203 and electrodes 130 and 131, as above described. The arrangement is such that dial 670 oscillates counterclockwise in response to an increase in temperature of thermostat 50, and pointer 66 likewise oscillates counterclockwise in response to an increase in current flow between electrodes 9 130 and 131, consequent upon high moisture content of the sand in hopper 18. Thus ahigh moisture content in the sand will reduce the water requirement shown by pointer 66 and dial 670, whereas a high temperature will tend to increase the water requirement shown by the cooperative action of the pointer and dial.

The operator manually controls valve 207 to deliver water from supply pipe 208 to an amount indicated by water meter 239, the water being delivered into a measuring tank 3 3' like that shown in Fig. and Fig. 1 and Fig. 2. However, the discharge valve 212 from tank 30 may, in this instance, be manually controlled.

Fig. 18 shows a modification which may be incorporated either in the device of Fig. l or that of Fig. 10. Instead of measuring the water after it arrives in tank 30, it measures the water as it enters the tank by passing it through a meter 209, as in Figs. 16 and 17. In this instance, however, instead of requiring the operator to read the meter, the meter pointer shaft 215 is connected to the flexible shaft 38 leading to the integrating device. With the meter set to zero at the commencement of each operation, it will be evident that when a required amount of water has passed through the meter into tank 36, the operation of the flexible shaft will cut off the flow in the same manner as if the flexible shaft were driven by the float type meter 33, as above described.

While the completely automatic operation described in connection with Figs. 10 to 15, inclusive, and Fig. 18 is preferred, the devices of Figs. 16 and 17 will demonstrate the fact that the method involved may be practiced manually if desired. It is further intended to demonstrate, with particular reference to Fig. 16, that portions or all of the apparatus are useful for purposes other than foundry sand handling, it being intended that the various mechanisms may be employed in any combination for the handling of any appropriate material.

My improved method includes the measuring of the water content of sand as a guide to the amount of water to be added thereto, whether the sand is to be used for foundry purposes or for concrete or for other purposes. Where foundry sand is involved, my method further contemplates the use of two separate factors in determining the amount of Water, the first being based on the water content already present in the sand and the second being based on the temperature of the sand. If the water content of the returning sand is fairly constant, the primary water may be added in fixed amount, the only variation being in the water which compensates for high temperature.

A further feature of the method invention, as applied to foundry sand, consists in the segregation of the measured water required for addition to a given batch of sand and the abrupt dumping of the measured batch of water abruptly into the mixture with the sand, as distinguished from the slow trickling of water into previously present sand. As noted above, I avoid incrustation of the mixer by accumulating the water in the process of measurement thereof and then dumping the measured batch of water into the sand. A most important advantage in the abrupt introduction of water is the immediate reduction of temperature of sand in the mix.

I claim:

1. An integrating device comprising the combination with a plurality of individual integrating elements responsive to relatively varying conditions, a switch having contacts movable between open and closed positions, means actuated in a predetermined relation of response of said elements for actuating said switch to move said contacts from one position to the other position, and controls sensitive to said conditions and connected with respective elements for the individual variation of the response of said elements toward said predetermined relation, the said predetermined relation being reached in consequence of said variation to actuate said switch, one

of said elements having means mounting it for pivotal movement and comprises a lever pivotedlto the one element at a point offset from the pivot of said element, another of said elements having an actuating connection to the lever independent of said one element whereby the movement of said lever is a function of the movement of said one element and of the movement of the connection of said other element to the lever.

2. The device of claim 1 in which the leverhas an intermediate position which is substantially radial with respect to the pivot of said one element, the connection of said other element to the lever being proximate to the pivot of said one element in the intermediate position of the lever. M

3. In a device of the character described, the combination with a pair of relatively movableintegrating elements, and circuit closing contacts respectively actuated by said elements to close a circuit when said elements reach a predetermined relative position, of a lever connected with one of said elements for the movement thereof, said lever having a plurality of fulcrums, measuring devices, movable parts connected with respective measuring devices and independently connected with the respective fulcrums of said lever whereby the position of the lever is a function of both of said measuring devices, and a third measuring device connected with the other of said elements whereby the provision of said other element is a function of said third measuring device and the closing of said switch contacts is an integrated function of all three of said devices.

4. The device of claim 3 in which one of said parts is an oscillatory member having a support at its axis of oscillation, said lever being genearlly radially disposed respecting said support, the other of said parts being connected with the lever adjacent the axis of the oscillatory member and the connection of the lever to the one element being remote from said member axis.

5. An integrating instrument comprising the combination with an oscillatory member provided with a projecting pin and means upon which said member is oscillatable, of a lever pivoted upon said pin and disposed in a generally radial position respecting said member, a link pivoted to said lever adjacent the axis of oscillation of said member, another link pivoted to said lever at a point remote from said axis, a control switch having a contact and connected with said last mentioned link, and independent instruments respectively connected with said member and the link first mentioned, whereby the movement of the last mentioned link and said switch contact is an integrated function of the operation of said instruments through said member and the link first mentioned.

6. An integrating instrument comprising the combination with an oscillatory member provided with a projecitng pin and means upon which said member is oscillatable, of a lever pivoted upon said pin and disposed in a generally radial position respecting said member, a link pivoted to said lever adjacent the axis of oscillation of said member, another link pivoted to said lever at a point remote from said axis, a control switch having a contact and connected with said last mentioned link, and independent instruments respectively connected with said member and the link first mentioned, whereby the movement of the last mentioned link and said switch contact is an integrated function of the operation of said instruments through said member and the link first mentioned, the connection between the first mentioned link and the instrument connected thereto comprising another lever and a set of series connected electromagnetic coils of progressively increasing resistance having armatures engageable with the last mentioned lever upon energization of the respective coils, the respective armatures having lost motion connection with the last mentioned lever, successive armatures having successively decreasing lost motion spacing from the last mentioned lever whereby References Cited in the file of this patent UNITED STATES PATENTS Harrison Mar. 12, 1940 Vogt Feb. 10, 1942 Moore Mar. 31, 1942 12 Roche July 23, 1946 Brewer Sept. 13, 1949 Behn May 2, 1950 Lovett Jan. 9, 1951 Burdick Apr. 17, 1951 Newton June 5, 1951 Marcellus July 31, 1951 Spalding Dec. 9, 1952 Lovejoy Oct. 12, 1954 

